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i ram630 - 1562f 1 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 1 5 a, 600v ipm with integrated pfc and o pen emitter pins description international rectifier's iram630 - 1562 f is a 15a , 600v pfc+inverter intelligent power module (ipm) with open emitter pins specifically designed for energy efficient air conditioners application . ir's technology offers an extremely compact, high performance compressor motor - driver with both pfc and inverter stage in a single isolated package to simplify design. this advanced ipm is a combination of ir's low v ce (on) trench igbt technology and the industry benchmark 3 phase high voltage, high speed driver (3.3v compatible) in a fully isolated thermally enhanced package. a built - in high precision temperature monitor and over - current protection feature, along with the short - circuit rated igbts and integrated under - voltage lockout function, deliver high level of protection and fail - safe operation. using a single in line package with full transfer mold structure and cti>600 minimizes pcb space and resolves isolation problems to heatsink. features ? integrated boost pfc power stage and gate driver ? integrated g ate d rivers and bootstrap circuits ? temperature m onitor ? protection shutdown p in ? low v ce (on) trench igbt technology ? undervoltage lockout for all channels ? matched propagation delay for all channels ? 3.3v schmitt - triggered input logic ? cross - conduction prevention logic ? motor power rang e up to 2kw / 85~253 vac ? isolation 2000vrms min and cti> 600 ? rohs compliant ? recognized by ul (file number: e252584) intelligent power module for energy efficient compressor applications absolute maximum ratings v ces / v rrm igbt/ fw diode blocking voltage 600 v v ac ac input voltage 253 v rms v + positive bus voltage 450 v i in @ t c = 25 c pfc rms current at f pwm =20khz 20 i in @ t c = 100 c pfc rms current at f pwm =20khz 10 i pk_pfc pfc maximum peak phase current (note 1) 30 f p_pfc pfc maximum pwm carrier frequency 20 khz p d_pfc pfc maximum power dissipation per igbt @ t c = 25 c 62 w note 1: t p <100ms, v cc =15v, t c = 25 c , f pwm =20khz. a
iram630 - 1562f 2 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 inte rnal electrical schematic C iram630 - 1562 f v + ( 1 6 ) p f c ( 1 ) v - ( 1 9 ) v r u ( 2 2 ) u , v s 1 ( 1 3 ) v , v s 2 ( 9 ) w , v s 3 ( 5 ) v b 1 ( 1 2 ) v b 2 ( 8 ) v b 3 ( 4 ) h i n 1 ( 2 3 ) h i n 2 ( 2 4 ) h i n 3 ( 2 5 ) l i n 1 ( 2 6 ) l i n 2 ( 2 7 ) l i n 3 ( 2 8 ) i t r i p ( 3 2 ) f l t / e n ( 3 0 ) p f c i n ( 2 9 ) v c c ( 3 4 ) v s s ( 3 5 ) q 1 q 4 q 2 q 3 q 5 q 6 d 1 d 4 d 2 d 3 d 5 d 6 r 7 r 4 r 2 r 3 r 5 r 6 c 1 c 2 c 3 c 4 c 5 q 7 d 8 d 7 p f c t r i p ( 3 1 ) t h ( 3 3 ) v s 1 h o 1 v b 1 v c c h i n 1 h i n 2 h i n 3 l i n 1 l i n 2 l i n 3 p f c i n i t r i p f / e n r c i n v s s c o m l o 1 l o 3 l o 2 v b 2 h o 2 v s 2 v b 3 h o 3 v s 3 d r i v e r i c p f c o u t p f c t r i p v d c g f v s d c r 9 r 1 v r v ( 2 1 ) v r w ( 2 0 ) c 6 r 8 c 7
iram630 - 1562f 3 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 t j (igbt & diode & ic) maximum operating junction temperature +150 t c operating case temperature range -20 to +100 t stg storage temperature range -40 to +125 t mounting torque range (m3 screw) 0.8 to 1.0 nm note 1: t p <100ms, v cc =15v, t c =25c, f pwm =20khz. note 2: sinusoidal modulation at v + =400v, v cc =15v, t j =150c, mi=0.8, pf=0.6, see figure 4. note 3: t p <100ms, v cc =15v, t c =25c, f pwm =6khz. c absolute maximum ratings (continued) symbol parameter min max units conditions v s1,2,3 high side floating supply offset voltage v b1,2,3 - 20 v b1,2,3 +0.3 v v b1,2,3 high side floating supply voltage -0.3 600 v v cc low side and logic fixed supply voltage -0.3 20 v v in input voltage lin, hin, pfcin, i trip , flt/en -0.3 lower of (v ss +15v) or v cc +0.3v v v pfctrip pfc trip input voltage -2 lower of (v ss +15v) or v cc +0.3v v
iram630 - 1562f 4 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 pfc section electrical characteristics symbol parameter min typ max units conditions v (br)ces collector-to-emitter breakdown voltage 600 --- --- v v in =0v, i c =250a v (br)ces / t temperature coeff. of breakdown voltage --- 0.3 --- v/c v in =0v, i c =1ma (25c - 150c) --- 1.15 1.4 i c =10a, t j =25c --- 1.25 --- i c =10a, t j =150c --- 10 150 v in =0v, v + =600v --- 100 --- v in =0v, v + =600v, t j =150c -- 1.75 2.2 i f =10a --- 1.25 --- i f =10a, t j =150c v fm diode d7 forward voltage drop --- 1.95 --- v i f =3.5a v bias (v cc , v bs1,2,3 )=15v, t j =25 o c, unless otherwise specified. v ce(on) collector-to-emitter saturation voltage v v fm diode d8 forward voltage drop v i ces zero gate voltage collector current a pfc section switching characteristics symbol parameter min typ max units conditions e on turn-on switching loss --- 540 700 e off turn-off switching loss --- 220 350 e tot total switching loss --- 760 1050 e rec diode reverse recovery energy --- 15 35 t rr diode reverse recovery time --- 140 --- ns e on turn-on switching loss --- 930 --- e off turn-off switching loss --- 310 --- e tot total switching loss --- 1240 --- e rec diode reverse recovery energy --- 75 --- t rr diode reverse recovery time --- 180 --- ns q g turn-on igbt gate charge --- 95 140 nc i c =48a, v + =400v, v ge =15v rbsoa reverse bias safe operating area t j = 150 c , i c =40a, v p =600v v + = 450v, v ge =+15v to 0v see ct3 scsoa short circuit safe operating area 2 --- --- s t j = 150 c , v + = 360v, v ge =+15v to 0v v bias (v cc , v bs1,2,3 )=15v, t j =25 o c, unless otherwise specified. j i c =10a, v + =400v v cc =15v, l=1.2mh energy losses include "tail" and diode reverse recovery see ct1 j i c =10a, v + =400v v cc =15v, l=1.2mh, t j = 150 c energy losses include "tail" and diode reverse recovery see ct1 full square
iram630 - 1562f 5 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 inverter section electrical characteristics symbol parameter min typ max units conditions v (br)ces collector-to-emitter breakdown voltage 600 --- --- v v in =0v, i c = 250 a v (br)ces / t temperature coeff. of breakdown voltage --- 0.3 --- v / c v in =0v, i c = 250 a ( 25 c - 150 c ) --- 1.5 1.7 i c =5a, t j = 25 c --- 1.7 --- i c =5a, t j = 150 c --- 5 80 v in =0v, v + =600v --- 80 --- v in =0v, v + =600v, t j = 150 c -- 1.8 2.35 i f =5a --- 1.45 --- i f =5a, t j = 150 c c 1,2,3,4 v cc / v bs capacitor value --- 47 --- nf t j = 25 c c 6,7 itrip / pfctrip capacitor value --- 1 --- nf t j = 25 c v bias (v cc , v bs1,2,3 )=15v, t j =25 o c, unless otherwise specified. v ce(on) collector-to-emitter saturation voltage v i ces zero gate voltage collector current a v fm diode forward voltage drop v inverter section switching characteristics symbol parameter min typ max units conditions e on turn-on switching loss --- 220 350 e off turn-off switching loss --- 85 140 e tot total switching loss --- 305 490 e rec diode reverse recovery energy --- 15 35 t rr diode reverse recovery time --- 115 --- ns e on turn-on switching loss --- 320 --- e off turn-off switching loss --- 115 --- e tot total switching loss --- 435 --- e rec diode reverse recovery energy --- 50 --- t rr diode reverse recovery time --- 160 --- ns q g turn-on igbt gate charge --- 19 29 nc i c =8a, v + =400v, v ge =15v rbsoa reverse bias safe operating area t j = 150 c , i c =5a, v p =600v v + = 450v, v cc =+15v to 0v see ct3 scsoa short circuit safe operating area 2 --- --- s t j = 150 c , v + = 360v, v ge =+17.5v to 0v full square v bias (v cc , v bs1,2,3 )=15v, t j =25 o c, unless otherwise specified. j i c =5a, v + =400v v cc =15v, l=1.2mh energy losses include "tail" and diode reverse recovery see ct1 j i c =5a, v + =400v v cc =15v, l=1.2mh, t j = 150 c energy losses include "tail" and diode reverse recovery see ct1
iram630 - 1562f 6 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 recommended operating conditions driver function symbol definition min typ max units v b1,2,3 high side floating supply voltage v s +12.5 v s +15 v s +17.5 v v s1,2,3 high side floating supply offset voltage note 5 --- 450 v v cc low side and logic fixed supply voltage 13.5 15 16.5 v v in logic input voltage lin, hin, pfcin, i trip , flt/en 0 --- 5 v v pfctrip pfc trip input voltage -2 --- 0 v hin high side pwm pulse width 1 --- --- s deadtime external dead time between hin and lin 1 --- --- s note 4: for more details, see irs26302d data sheet the input/output logic timing diagram is shown in figure 1. for proper operation the device should be used within the recommended conditions. all voltages are absolute referenced to com. the v s offset is tested with all supplies biased at 15v differential (note 4) note 5: logic operational for v s from com-5v to com+600v. logic state held for v s from com-5v to com-v bs . (please refer to dt97-3 for more details) static electrical characteristics driver function symbol definition min typ max units v in,th+ positive going input threshold for lin, hin, pfcin, flt/en 2.5 --- --- v v in,th- negative going input threshold for lin, hin, pfcin, flt/en --- --- 0.8 v v ccuv+, v bsuv+ v cc /v bs supply undervoltage, positive going threshold 10.2 11.1 12 v v ccuv-, v bsuv- v cc /v bs supply undervoltage, negative going threshold 10 10.9 11.8 v v ccuvh, v bsuvh v cc and v bs supply undervoltage lock-out hysteresis --- 0.2 --- v v(i trip ) i trip threshold voltage 0.4 0.5 0.6 v v(i trip, hys) i trip input hysteresis --- 0.05 --- v v(pfc trip ) pfc trip threshold voltage -0.16 -0.2 -0.24 v v(pfc trip , hys) pfc trip input hysteresis --- 0.02 --- v i qbs quiescent v bs supply current --- --- 120 a i qcc quiescent v cc supply current --- --- 4 ma i lk offset supply leakage current --- --- 50 a i in+ input bias current v in =3.3v for lin, hin, pfcin, flt/en 350 -- 860 a i in- input bias current v in =0v for lin, hin, pfcin, flt/en -- 0 1 a i trip+ i trip bias current v t/itrip =3.3v --- 1 2 a i trip- i trip bias current v t/itrip =0v --- 0 5 a pfc trip+ pfc i trip bias current v pfc_itrip =-250mv --- 20 --- a pfc trip- pfc i trip bias current v pfc_itrip =0v --- 0 5 a r on_flt fault low on resistance --- 50 100 r bs internal bootstrap fet on resistance --- 200 400 v bias (v cc , v bs1,2,3 )=15v, t j =25 o c, unless otherwise specified. the v in and i in parameters are referenced to com and are applicable to all six channels. (note 4)
iram630 - 1562f 7 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 dynamic electrical characteristics symbol parameter min typ max units conditions t on input to output propagation turn- on delay time (see fig.11) --- --- 1.15 s t off input to output propagation turn- off delay time (see fig. 11) --- --- 1.15 s t filin input filter time (hin,lin,pfc,en) 200 350 --- ns vin=0 or vin=3.3v t filen input filter time (flt/en) 100 200 --- ns v in =0 or v in =5v t en en low to six switch turn-off propagation delay (see fig. 3) --- --- 1.15 s v in =0 or v in =3.3v, v en =0 t flt i trip to fault propagation delay --- 800 --- ns v in =0 or v in =3.3v, v itrip =3.3v t blt-itrip i trip blanking time --- 500 --- ns v in =0 or v in =3.3v, v itrip =3.3v t itrip i trip to six switch turn-off propagation delay (see fig. 2) --- --- 1.5 s i c =5a, v + =400v t pfctrip pfc trip to switch turn-off propagation delay (see fig. 2) --- --- 1.5 s i c =10a, v + =400v d t internal dead time injected by driver 190 290 420 ns v in =0 or v in =3.3v m t matching propagation delay time (on & off) all channels --- --- 50 ns external dead time> 400ns 1.17 1.7 2.19 t c = 25 c --- 1.5 --- t c = 100 c v bias (v cc , v bs1,2,3 )=15v, t j = 25 oc , unless otherwise specified . driver only timing unless otherwise specified . t flt-clr post i trip to six switch turn-off clear time (see fig. 2) ms i c =5a, v + =400v
iram630 - 1562f 8 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 thermal and mechanical characteristics symbol parameter min typ max units conditions r th(j-c) thermal resistance, pfc igbt --- 1.6 2.0 r th(j-c) thermal resistance, pfc diode --- 3.0 3.6 r th(j-c) thermal resistance, per igbt --- 3.8 4.6 r th(j-c) thermal resistance, per diode --- 5.8 6.9 r th(c-s) thermal resistance, c-s --- 0.1 --- cti comparative tracking index 600 --- --- v c/w inverter operating condition flat, greased surface. heatsink compound thermal conductivity 1w/mk internal ntc - thermistor characteristics parameter definition min typ max units conditions r 25 resistance 44.65 47 49.35 k t c = 25c r 125 resistance 1.27 1.41 1.56 k t c = 125c b b-constant (25-50c) 3989 4050 4111 k r 2 = r 1 e [b(1/t2 - 1/t1)] temperature range -40 --- 125 c typ. dissipation constant --- 1 --- mw/c t c = 25c input-output logic level table flt/en i trip hin1,2,3 lin1,2,3 u,v,w 1 0 1 0 v+ 1 0 0 1 0 1 0 0 0 off 1 0 1 1 off 1 1 x x off 0 x x x off ho lo u , v , w ic driver v + hin 1 , 2 , 3 lin 1 , 2 , 3 ( 20 , 22 , 23 ) ( 24 , 25 , 26 ) ( 10 , 6 , 2 )
iram630 - 1562f 9 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 figure 1. input/output timing diagram figure 2. i trip timing waveform figure 3. output enable timing diagram note 6 : the shaded area indicates that both high - side and low - side switches are off and therefore the half - bridge output voltage would be determined by the direction of current flow in the load. u , v , w l i n 1 , 2 , 3 i t r i p h i n 1 , 2 , 3 i t r i p l i n 1 , 2 , 3 h i n 1 , 2 , 3 t f l t - c l r 5 0 % 5 0 % u , v , w 5 0 % t i t r i p 5 0 % f l t 5 0 % t f l t e n 5 0 % 5 0 % u , v , w t e n
iram630 - 1562f 10 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 module pin - out description pin name description 1 pfc pfc 2 na none 3 na none 4 vb3 high side floating supply voltage 3 5 w,vs3 output 3 - high side floating supply offset voltage 6 na none 7 na none 8 vb2 high side floating supply voltage 2 9 v,vs2 output 2 - high side floating supply offset voltage 10 na none 11 na none 12 vb1 high side floating supply voltage 1 13 u,vs1 output 1 - high side floating supply offset voltage 14 na none 15 na none 16 v + positive bus input voltage 17 na none 18 na none 19 v - negative bus input voltage 20 vrw low side emitter connection - phase 3 21 vrv low side emitter connection - phase 2 22 vru low side emitter connection - phase 1 23 hin1 logic input high side gate driver - phase 1 24 hin2 logic input high side gate driver - phase 2 25 hin3 logic input high side gate driver - phase 3 26 lin1 logic input low side gate driver - phase 1 27 lin2 logic input low side gate driver - phase 2 28 lin3 logic input low side gate driver - phase 3 29 pfcin pfc input 30 flt/en fault output and enable pin 31 pfc trip current protection pin for pfc 32 i trip current protection pin for inverter 33 v th temperature feedback 34 v cc +15v main supply 35 v ss negative main supply
iram630 - 1562f 11 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 typical application connection iram630 - 1562 f 1. electrolytic bus capacitors should be mounted as close to the module bus terminals as possible to reduce ringing and emi problems. additional high frequency ceramic capacitor mounted close to the module pins will further improve performance. 2. in order to provide good decoupling between vcc - vss and vb1,2,3 - vs1,2,3 terminals, the capacitors shown connected between th ese terminals should be located very close to the module pins. additional high frequency capacitors, typically 0.1f, are strongly recommended. 3. value of the boot - strap capacitors depends upon the switching frequency. their selection should b e made based on ir design tip dt04 - 4 , application note an - 1044 or figure 11 . bootstrap capacitor value must be selected to limit the power dissipation of the internal resistor in series with the vcc. (see maximum ratings table on page 3). 4. after approx. 2ms the faul t is reset. (see dynamic characteristics table on page 5). 5. pwm generator must be disabled within fault duration to guarantee shutdown of the system, overcurrent condition must be cleared before resuming operation. drive ic
iram630 - 1562f 12 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 figure 4. maximum sinusoidal phase current vs. pwm switching frequency sinusoidal modulation, v + =400v, t j =150c, mi=0.8, pf=0.6, fmod=50hz figure 5. maximum sinusoidal phase current vs. modulation frequency sinusoidal modulation, v + =400v, t j =150c, t c =100c, mi=0.8, pf=0.6 0 1 2 3 4 5 6 7 8 9 10 11 12 0 2 4 6 8 10 12 14 16 18 20 maxim um output phase rms current - a pwm sw itching frequency - khz t c = 80oc t c = 90oc t c = 100oc 0 1 2 3 4 5 6 7 8 1 10 100 maxim um output phase rms current - a modulation frequency - hz f pwm = 6khz f pwm = 10khz f pwm = 16khz
iram630 - 1562f 13 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 figure 6. total power losses vs. pwm switching frequency sinusoidal modulation, v + =400v, t j =150c, mi=0.8, pf=0.6, fmod=50hz figure 7. total power losses vs. output phase current sinusoidal modulation, v + =400v, t j =150c, mi=0.8, pf=0.6, fmod=50hz 0 20 40 60 80 100 120 0 1 2 3 4 5 6 7 8 total pow er loss - w output phase current - a rms f pwm = 16khz f pwm = 10khz f pwm = 6khz 0 20 40 60 80 100 120 0 2 4 6 8 10 12 14 16 18 20 total pow er loss - w pwm sw itching frequency - khz i out = 7.5a i out = 6a i out = 5a
iram630 - 1562f 14 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 figure 8. maximum allowable case temperature vs. output rms current per phase sinusoidal modulation, v + =400v, t j =150c, mi=0.8, pf=0.6, fmod=50hz figure 9. estimated maximum igbt junction temperature vs. thermistor temperature sinusoidal modulation, v+=400 v, iphase=5arms, fsw=16khz, fmod=50hz, mi=0.8, pf=0.6 40 60 80 100 120 140 160 0 1 2 3 4 5 6 7 8 max allow able case temperature - oc output phase current - a rms f pwm = 6khz f pwm = 10khz f pwm = 16khz 90 100 110 120 130 140 150 160 65 70 75 80 85 90 95 100 105 110 115 internal therm istor tem perature equivalent read out - c igbt junction temperature - c t j avg = 1.28 x t therm + 7.57
iram630 - 1562f 15 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 figure 10. thermistor readout vs. temperature (4.7kohm pull - up resistor, 5v) and normal thermistor resistance values vs. temperature table. figure 11. recommended bootstrap capacitor value vs. switching frequency 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 therm istor tem perature - c thermistor pin read-out voltage - v max avg. min t therm r therm t therm r therm t therm r therm c k c k c k -40 1747 25 47.00 90 3.972 -35 1245 30 37.64 95 3.388 -30 898.5 35 30.33 100 2.902 -25 655.8 40 24.59 105 2.494 -20 484.0 45 20.05 110 2.150 -15 360.9 50 16.43 115 1.860 -10 271.7 55 13.54 120 1.615 -5 206.5 60 11.21 125 1.406 0 158.2 65 9.328 130 1.228 5 122.3 70 7.798 135 1.076 10 95.23 75 6.544 140 0.9447 15 74.73 80 5.518 145 0.8321 20 59.07 85 4.674 150 0.7349 + 5 v e x t r v t h e r m r t h e r m 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 0 5 10 15 20 pwm frequency - khz recommended bootstrap capacitor - f 10 f 3.3 f 2.2 f 6.8 f 1.5 f 4.7 f
iram630 - 1562f 16 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 figure 1 2 . switching parameter definitions figure 1 2 a. input to output propagation turn - on delay time. figure 1 2 b. input to output propagation turn - off delay time. figure 1 2 c. diode reverse recovery. 5 0 % h i n / l i n v c e i c h i n / l i n t o f f t f 9 0 % i c 1 0 % i c 5 0 % v c e v c e i c h i n / l i n t o n t r 5 0 % h i n / l i n 9 0 % i c 1 0 % i c 5 0 % v c e v c e i f h i n / l i n t r r i r r
iram630 - 1562f 17 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 figure ct1. switching loss circuit figure ct2. s.c.soa circuit figure ct3. r.b.soa circuit ho lo u , v , w ic driver lin 1 , 2 , 3 hin 1 , 2 , 3 v + i n i o ho lo u , v , w ic driver lin 1 , 2 , 3 hin 1 , 2 , 3 i o v + i n i o ho lo u , v , w ic driver hin 1 , 2 , 3 i o lin 1 , 2 , 3 v + i n i o
iram630 - 1562f 18 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 package outline iram630 - 1562 f 2 dimensions in mm for mounting instruction see an - 1049 data and specifications are subject to change without notice ir world headquarters: 101 n sepulveda blvd , el segundo, california 90245, usa tel: (310) 252 - 7105 tac fax: (310) 252 - 7903 visit us at www.irf.com for sales contact information missing pin : 2,3,6,7,10,11,14,15,17,18 35 1 ira m630 - 1562f2 note2 note4 note5 note3 p 9df00 note1: unit tolerance is + 0.5mm, unless otherwise specified. note2: mirror surface mark indicates pin1 identification. note3: part number marking. characters font in this drawing differs from font shown on module. note4: lot code marking. characters font in this drawing differs from font shown on module. note5: "p" character denotes lead free. characters font in this drawing differs from font shown on module.
iram630 - 1562f 19 www.irf.com ? 2013 international rectifier submit datasheet feedback october 23, 2013 2013 - 10 - 23

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